

As a professional automotive parts OEM manufacturer, we have extensive experience in supplying customized components to leading new energy vehicle brands. One of our representative projects is our long-term cooperation with BYD, a global leader in electric vehicles and intelligent mobility solutions.
This case study highlights our capabilities in automotive lighting OEM production, quality control, and large-scale manufacturing for demanding OEM clients.
BYD required a reliable OEM partner for automotive lighting components, including exterior lighting parts used in passenger vehicles. The project involved strict requirements on lighting performance, durability, fitment accuracy, and consistency across mass production.
Key product categories included:
Automotive exterior lighting components
Headlamp-related plastic and structural parts
Tail light and signal light assemblies
Injection-molded housings for LED lighting systems
During the cooperation, several key challenges needed to be addressed:
High Quality Standards
BYD applies rigorous inspection standards for all vehicle lighting parts, especially for LED lighting systems that affect safety and brand image.
Precision and Fitment
Automotive lamps require tight tolerances to ensure perfect alignment with vehicle body panels and optimal light distribution.
Stable Mass Production
Large-volume OEM orders demanded stable output, consistent quality, and on-time delivery.
As an experienced automotive lighting OEM supplier, we provided a complete solution from development to delivery:
OEM Design Support: Collaborated with BYD’s engineering team to optimize lamp housing structure and material selection.
Advanced Mold Development: High-precision molds ensured consistency for headlight and taillight components.
Strict Quality Control: Full inspection process covering appearance, dimensions, heat resistance, and aging tests for lighting parts.
Efficient Production & Delivery: Stable capacity to support BYD’s production schedule without delays.
Through close cooperation, the project achieved excellent results:
Stable mass production of automotive lighting components
Zero major quality issues during delivery cycles
Improved durability and consistency of LED lamp housings
Strengthened long-term OEM partnership with BYD
Our lighting parts have been successfully applied in multiple BYD vehicle models, supporting both performance and design requirements.
This cooperation with BYD demonstrates our strengths as a trusted automotive parts OEM factory:
Proven experience with top-tier EV manufacturers
Expertise in automotive lighting, LED lamp components, and exterior parts
Flexible OEM customization capabilities
Reliable quality management and delivery performance
We continue to invest in automotive lighting OEM solutions, focusing on LED technology, lightweight materials, and cost-efficient mass production. We are committed to supporting global automotive brands with high-quality, competitive OEM parts.
Carstar Auto Parts Co., Ltd. is a leading Chinese supplier of plastic automotive body parts, offering integrated services from design and mold-making to production and after-sales support. With strong OEM partnerships, we deliver high-quality OEM and aftermarket exterior parts for cars, trucks, and pickups, serving global customers with efficiency, reliability, and long-term value.
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